Ceiling Channel Roll Forming Machine
Our ceiling channel roll forming machine is composed of double head Manual Decoiler,main forming machine,punching system,cutting system,and collecting table,With servo motor tracking system,speed can be 40-45meters per minute.
Ceiling channel roll forming machine are customized according to the clients` specific requirements, our focus has always been to get the last minute details of each of our products. The range we offer is manufactured using superior quality materials and keeping the requirements of our clients in mind. We supply upgraded machines at competitive prices at the market. Our steel frame roll forming machine produces C stud/lipped channel or U tracks with dimple punching,punching holes and sizes adjustment fully automatically.
1.C&U type specification:
1)Material:hot dipped galvanized coil,galvalume steel
2)Thickness of material:0.35-0.7mm
4)Width of material:
C type → 49.5*36mm:133mm C type → 69.5*39.5mm:160mm
U type →50.5*26mm:101mm U type → 70.5*31mm:131mm
5)Sizes of imposing:
Main technical conditions of the forming line:
Voltage:380V,50HZ,3P(or according to customer request)
Production capacity:0-50meters/min(without punching,no stop cutting)
0-30meters/min(with punching,no stop cutting)
Dimension (L*W*H): L≈ 5.3 m, W≈ 0.9 m, H≈ 1.5 m
Specification of the shipping container:(the number is pre-estimated ≈, final data should be confirmed in two weeks before delivery.)
3. Flow Chart of roll forming machine:
5.Photos of Machine
6. Technology parameters:
The weight of machine is about 3.5tons
The total dimension of machine:5300(L)*900(W)*1500mm(H)
6.1 Two head head Manual uncoiler: 1SET
Capacity of uncoiler:2-3tons
Expansion of segment:Manual
Rotation of segment:ManualNumber of segment:4
Approximate size:Length:2.3m width:1.1m height:1.5m
Entrance and adjustable wheel: 2rolls
6.3 Main forming machine:
It adopts separate wall structure with gear box transmission.The machine base is made by welded steel with destressing treatment.
Main motor type: 3 phase asynchronous motor
Main motor power: 15KW
Forming speed: 0-50m/min(without punching),0-30m/min(with punching)
Approx. 14 groups rollers
Roller : Roller Material is forged Cr12, HRC58-62
Shaft: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product. Diameter of main shaft: ø60mm
Material of shaft:40cr,quenching HRC45
Transmission type: by gear box and chain
Power of servo tracking cutting:3kw
6.4 Hydraulic System:
Material of blade: Cr12Mov(HRC58-62)
Length measuring: Automatic encoder length measuring
Power of cutting:5kw
Way of cutting:no stop cutting&punching(servo tracking)
Punching die:adopt cell structure design,the die is adjustable.It has features like long life,easy replacement and repairing.
6.5 Punching system:
Material of punching die:CR12,HRC58-62
6.6 Product support frame
Size:L 6m x W 0.4m
Power of motor:2kw
Total length of table:6 meters
Driving of table:by one inch chain,
Power of pushing device:5kw motor
Sensors fix on pushing device,to make sure it push the ready sheet perfect.
The speed of collecting table should be a little bit higher than forming machine to insure smooth running.
6.7 PLC Control System
The whole line is controlled by PLC and touch screen.The PLC system is with high speed communication module,it is easy for operation.The technical data and system parameter can be set by touch screen.
Control the quantity &punching length& cutting length automatically
The Machine will be no stop while it is punching and cutting
Automatic Length measurement and quantity counting (precision 3m+/-3m
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Product Categories : Light Gauge Steel Framing Forming Machine > Carrying Channel Roll Forming Machine