c section roll forming machine for steel framing building
TECHNICAL PARAMETERS
1.C&U type specification:
1)Material:hot dipped galvanized coil,galvalume steel
2)Thickness of material:0.35-0.7mm
3)Yield strength:235-340mpa
4)Width of material:
C type → 49.5*36mm:133mm C type → 69.5*39.5mm:160mm
U type →50.5*26mm:101mm U type → 70.5*31mm:131mm
5)Sizes of imposing:
Bottom sizes:0.5*0.5mm(square)
Top sizes:1.0*1.0mm(square)
Note:The height of C&U type are flexible by spacer.The C type height are flexible between 36mm&39.5mm.The U type height are flexible between 26mm&31mm.Including 6 sets of blades
Main technical conditions of the forming line:
Temperature:-10ºC~35ºC
Voltage:380V,50HZ,3P(or according to customer request)
Air pressure:0.6~1.2Mpa
Total Power:≈21kw
Color:
Production capacity:0-50meters/min(without punching,no stop cutting)
0-30meters/min(with punching,no stop cutting)
Dimension (L*W*H): L≈ 5.3 m, W≈ 0.9 m, H≈ 1.5 m
Specification of the shipping container:(the number is pre-estimated ≈, final data should be confirmed in two weeks before delivery.)
| Container | 20FT | 40FT | 40HQ |
| Number | 1 | | |
3. Flow Chart of roll forming machine:
4.Main components:
| No. | Components Name | Unit Set/Pcs | Marks |
| 1 | Two head Manual de-coiler | 1
|
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| 2 | Feeder | 1
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| 3 | Roll Forming Machine | 1 |
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| 4 | Punching system | 1 |
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| 5 | Electrical control system | 1 |
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| 6 | Hydraulic Guillotine | 1
|
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| 7 | Powered Receiving table | 1
|
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| 8 | Spare parts | 1 |
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| 9 | Technical Manual | 1 |
|
5.Photos of Machine:
6.Technology parameters:
The weight of machine is about 3.5tons
The total dimension of machine:5300(L)*900(W)*1500mm(H)
6.1Two head head Manual uncoiler: 1SET
Capacity of uncoiler:2-3tons
Expansion of segment:Manual
Rotation of segment:ManualNumber of segment:4
Approximate size:Length:2.3m width:1.1m height:1.5m
6.2 Feeding&levelling:
Entrance and adjustable wheel: 2rolls
Qty: 1
6.3Main forming machine:
It adopts separate wall structure with gear box transmission.The machine base is made by welded steel with destressing treatment.
Coil thickness:0.35-0.8mm
Main motor type: 3 phase asynchronous motor
Main motor power: 15KW
Forming speed: 0-50m/min(without punching),0-30m/min(with punching)
Approx. 14 groups rollers
Roller : Roller Material is forged Cr12, HRC58-62
Shaft: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product. Diameter of main shaft: ø60mm
Material of shaft:40cr,quenching HRC45
Transmission type: by gear box and chain
Qty: 1
Power of servo tracking cutting:3kw
6.4Hydraulic System:
Material of blade: Cr12Mov(HRC58-62)
Length measuring: Automatic encoder length measuring
(Encoder Brand:Omron)
Power of cutting:5kw
Way of cutting:no stop cutting&punching(servo tracking)
Punching die:adopt cell structure design,the die is adjustable.It has features like long life,easy replacement and repairing.
6.5 Punching system:
Material of punching die:CR12,HRC58-62
Qty:one set
6.6Product support frame
Size:L 6m x W 0.4m
Power of motor:2kw
Total length of table:6 meters
Driving of table:by one inch chain,
Power of pushing device:5kw motor
Qty:1
Sensors fix on pushing device,to make sure it push the ready sheet perfect.
The speed of collecting table should be a little bit higher than forming machine to insure smooth running.
6.7PLC Control System
The whole line is controlled by PLC and touch screen.The PLC system is with high speed communication module,it is easy for operation.The technical data and system parameter can be set by touch screen.
Control the quantity &punching length& cutting length automatically
The Machine will be no stop while it is punching and cutting
Automatic Length measurement and quantity counting (precision 3m+/-3m
The brand of main components
Spare parts(free)
| No. | Name | Quantity | Country |
| 1 | Spacer | Several | China |
| 2 | Cylinder seal | several | China |
| 3 | Fuses | 4pcs | China |
| 4 | Control Button | 2pcs | China |
| 5 | Sensor | 4pcs | China |
| 6 | Hook spanner | 2pcs | China |
| 7 | Encoder | 2pcs | China |
Our company has been built over 15 years,it is located in north of China,near from Tianjin port,we have strong selling team and exquisite technology
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